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Electric flocculation device

The electrocoagulation device is widely used in various industrial wastewater treatment projects such as electroplating, printing and dyeing, chemical, pharmaceutical, petroleum and petrochemical, papermaking, leather making, food processing, smelting, coal containing wastewater, garbage leachate, as well as municipal sewage treatment plant pretreatment or deep purification, reclaimed water reuse engineering, polluted surface water and groundwater purification, etc. It is particularly suitable for treating complex wastewater with high concentration, high chromaticity, difficult to degrade, heavy metal and emulsified oil that is difficult to treat by conventional physicochemical and biochemical methods.

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Product Introduction

The electrocoagulation device is a water treatment equipment based on electrochemical principles, which uses soluble metals such as aluminum and iron as anodes. Under the action of direct current, metal ions are generated through electrode reactions, which are hydrolyzed and polymerized to form multi-core hydroxyl complexes with strong adsorption ability. The colloidal particles are stabilized and condensed, and pollutants are removed through anodic oxidation, cathodic reduction, and electrolysis to produce fine bubbles. The product types include traditional plate and frame electrocoagulation reactors, high-voltage pulse electrocoagulation equipment (high voltage and low current), electrocoagulation air flotation integrated equipment, vertical cylindrical reactors, and modular closed reactors. The equipment mainly consists of an electrolytic reaction chamber, an electrode plate group, a DC power supply or pulse power supply, a stirring system, a precipitation separation unit, and a PLC control system. This device integrates electrolytic oxidation, electrolytic reduction, electrolytic flocculation, and electrolytic air flotation, and the entire reaction process does not require the addition of additional chemical flocculants.

Technical Advantage
High processing efficiency
The reaction residence time is short (usually 10-60 minutes), and the processing efficiency is higher than traditional chemical coagulation methods. The COD removal rate can reach over 50%, the SS removal rate can reach over 90%, and the heavy metal ion removal rate can reach over 95%.
High processing efficiency
The reaction residence time is short (usually 10-60 minutes), and the processing efficiency is higher than traditional chemical coagulation methods. The COD removal rate can reach over 50%, the SS removal rate can reach over 90%, and the heavy metal ion removal rate can reach over 95%.
Low energy consumption
By using high-voltage pulse or bipolar connection technologies, the water consumption per ton of water can be reduced by 75% to 90% compared to traditional electrocoagulation devices, and the operating cost is only half or even lower than traditional processes.
Process Selection

1. Selection based on water quality: For wastewater containing heavy metals, iron plate electrode electrocoagulation devices are preferred for low treatment costs and good results; Aluminum plate electrodes are used for oily wastewater and high chromaticity wastewater, with dense flocs and excellent air flotation effect; The use of pulse power electric flocculation device for difficult to degrade organic wastewater has stronger oxidation ability.

2. Selection based on processing scale: For small-scale projects or emergency treatment with a daily processing capacity of less than 100m ³, an integrated mobile electrocoagulation device should be selected; For medium-sized projects with a daily processing capacity of 100-1000m ³, modular continuous flow devices are selected; For large-scale projects with a daily processing capacity>1000m ³, multiple sets of parallel large-scale electrolytic cell systems are used.

3. Selection by processing stage: As a pretreatment unit, it is used to remove heavy metals, oils, and suspended solids, reducing the burden of subsequent biochemical treatment; As a deep processing unit, it is used to remove residual COD, chromaticity, and total phosphorus from biochemical effluent; As an emergency response unit, it is used for rapid disposal of sudden water pollution incidents.

4. Selection based on process combination: For high concentration organic wastewater, a combination process of "electrocoagulation+biochemical treatment" should be used; Chromium containing wastewater needs to undergo reduction reaction before electrocoagulation; Projects with high effluent requirements can adopt a combination process of "electrocoagulation+filtration" or "electrocoagulation+activated carbon adsorption".